Foundry
UNIT – I
(2500sq.ft in an area of 3 acres)- Fully automated mould handling with ARPA 450 machine along with fully automatic Sand Plant from Shree Shakti
Equipment Company. - Casting weight ranging from 2kg to 105kg.
- Material Grades : CI – FG20, FG25, FG30
SG – 400/12, 500/7, 600/3, 700/2 - Box size of 24” x 30”.
Specification
1) Furnace - IGBT Induction furnace Inductotherm- 500kg, 500kw.
2) DISA mixer - Capacity 500kg/batch & 15T/hr with Auto Water Addition System.
3) DISA moulding machine - ARPA 450.
4) Cold Box Core shooter .
i) 30kg fully automatic universal cold box core shooter with max size of 450 x 600 x 150 x 150mm.
ii) 5kg fully automatic Horizontal cold box core shooter.
5) Sand plant - Fully Automatic Sand Plant from Shree Shakti Equipment Company.
i. Capacity : 20 T/hr(present & can be expanded to 30T/hr).
ii. Additive Charging to Mixer : Auto with Load Cell.
iii. Cooler : Fluidized Bed Type.
iv. Mold Handling : Automated with Pusher System.
v. Knock Out : Hydraulic Punch-out System.
vi. Pouring Line : Monorail System.
6) Shot blast
i. Hanger type with 1 Ton Capacity from Indabrator.
ii. Nozzle type hand blasting unit to clean sand from intricate areas.
7) Compressor : 50HP Elgi.
8) Generator : 320kVA furnace duty from Cummins India Ltd.
UNIT – II
(3000sq.ft in an area of 5 acres)- Sogemi Make continuous mixer with Sand reclamation.
- Semi automatic green sand moulding line with machine moulding.
- Casting Weight : 2kg to 500kg.
- Material Grades : CI – FG20, FG25, FG30
SG – 400/12, 500/7, 600/3, 700/2 - Box size : 15” x 15” to 30” x 36”.
Specification
1) Furnace : 350kg 250kw.
2) Cupola with wet scrubber : 30” – 4 Ton/hour.
3) Sogemi continuous mixer : 10Ton/hour.
4) Sand Reclamation : 5Ton/hour.
5) Cold Box core shooter with 30kg capacity.
6) Two set of each, DT3-Superior, APM2 and WHPL3 : Moulding machine.
7) Sand Muller : two 250kg.
8) Sand Mixer : 300kg.
9) Green Sand Plant (construction in progress) : 10Ton/hour.
10) Shotblast : 72” swing table type.
11) Compressor : two 50HP IR make.
12) Generator : 86kVA Ashok Leyland.
A S Mangale (Foudry)
Furnaces
Green Sand Plant
- Fully automatic sand plant capacity of 40tons/hr.
- Automatic additive charging to the sand mixer.
- Vibrating fluid bed sand cooler.
- Automatic mold handling system.
Core Shooter
- Fully automatic universal Core shooter with a
capacity of up to 75 kg for a single core. - Table Size: 900 X 1000mm.
Shot blast
- Y-Track, Hanger Capacity 1 Ton shot blast machine.
Molding Machines
The plant operates pneumatic, simultaneous jolt- squeeze-type machines including
- DT-3 Superior Pair Box | size: 600x750x300mm
- ARPA-450 Pair Box | size: 525x525x300mm
- ARPA-900 Pair Box | size: 900x1100x300mm
Machining Shop
Capability and resources to develop a machine shop as per job and customer requirements available.
A.S. Mangale (Foundry & Machine Shop) and its associates also house state-of-the-art sand testing and, metallurgical lab
Sand & Metallurgy Lab.
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Spectro 24 Elements.
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C.E. Meter.
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Green Sand Testing.
Our Esteem Customers
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Hydraulic Parts
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VALVE BODIES
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PUMP BODIES
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TRACTOR PARTS