Hindustan Engineers Hindustan Engineers

Foundry

UNIT – I

(2500sq.ft in an area of 3 acres)
  • Fully automated mould handling with ARPA 450 machine along with fully automatic Sand Plant from Shree Shakti
    Equipment Company.
  • Casting weight ranging from 2kg to 105kg.
  • Material Grades : CI – FG20, FG25, FG30
    SG – 400/12, 500/7, 600/3, 700/2
  • Box size of 24” x 30”.
Specification

1) Furnace - IGBT Induction furnace Inductotherm- 500kg, 500kw.
2) DISA mixer - Capacity 500kg/batch & 15T/hr with Auto Water Addition System.
3) DISA moulding machine - ARPA 450.
4) Cold Box Core shooter .

i) 30kg fully automatic universal cold box core shooter with max size of 450 x 600 x 150 x 150mm.
ii) 5kg fully automatic Horizontal cold box core shooter.

5) Sand plant - Fully Automatic Sand Plant from Shree Shakti Equipment Company.

i. Capacity : 20 T/hr(present & can be expanded to 30T/hr).
ii. Additive Charging to Mixer : Auto with Load Cell.
iii. Cooler : Fluidized Bed Type.
iv. Mold Handling : Automated with Pusher System.
v. Knock Out : Hydraulic Punch-out System.
vi. Pouring Line : Monorail System.

6) Shot blast

i. Hanger type with 1 Ton Capacity from Indabrator.
ii. Nozzle type hand blasting unit to clean sand from intricate areas.

7) Compressor : 50HP Elgi.
8) Generator : 320kVA furnace duty from Cummins India Ltd.


UNIT – II

(3000sq.ft in an area of 5 acres)
  • Sogemi Make continuous mixer with Sand reclamation.
  • Semi automatic green sand moulding line with machine moulding.
  • Casting Weight : 2kg to 500kg.
  • Material Grades : CI – FG20, FG25, FG30
    SG – 400/12, 500/7, 600/3, 700/2
  • Box size : 15” x 15” to 30” x 36”.

Specification

1) Furnace : 350kg 250kw.
2) Cupola with wet scrubber : 30” – 4 Ton/hour.
3) Sogemi continuous mixer : 10Ton/hour.
4) Sand Reclamation : 5Ton/hour.
5) Cold Box core shooter with 30kg capacity.
6) Two set of each, DT3-Superior, APM2 and WHPL3 : Moulding machine.
7) Sand Muller : two 250kg.
8) Sand Mixer : 300kg.
9) Green Sand Plant (construction in progress) : 10Ton/hour.
10) Shotblast : 72” swing table type.
11) Compressor : two 50HP IR make.
12) Generator : 86kVA Ashok Leyland.


A S Mangale (Foudry)

a s mangle foundry

Furnaces

green sand plant

Green Sand Plant

  1. Fully automatic sand plant capacity of 40tons/hr.
  2. Automatic additive charging to the sand mixer.
  3. Vibrating fluid bed sand cooler.
  4. Automatic mold handling system.
Core Shooter

Core Shooter

  1. Fully automatic universal Core shooter with a
    capacity of up to 75 kg for a single core.
  2. Table Size: 900 X 1000mm.
Shot blast

Shot blast

  1. Y-Track, Hanger Capacity 1 Ton shot blast machine.
molding machines

Molding Machines

The plant operates pneumatic, simultaneous jolt- squeeze-type machines including

  1. DT-3 Superior Pair Box | size: 600x750x300mm
  2. ARPA-450 Pair Box | size: 525x525x300mm
  3. ARPA-900 Pair Box | size: 900x1100x300mm
Machining Shop

Machining Shop

Capability and resources to develop a machine shop as per job and customer requirements available.

  • CNC machine
  • CNC machine
  • CNC machine

A.S. Mangale (Foundry & Machine Shop) and its associates also house state-of-the-art sand testing and, metallurgical lab


Sand & Metallurgy Lab.

  • sand-and-metallurgy-lab

    Spectro 24 Elements.

  • C.E. Meter

    C.E. Meter.

  • Green Sand Testing

    Green Sand Testing.


Our Esteem Customers

  • sand-and-metallurgy-lab

    Hydraulic Parts

  • VALVE BODIES

    VALVE BODIES

  • PUMP BODIES

    PUMP BODIES

  • TRACTOR PARTS

    TRACTOR PARTS